Manure to energy project moves forward in Missouri


Roeslein Alternative Energy announced the turnkey facility to create and inject large quantities of renewable natural gas into the national grid system, created from one of the largest concentrations of finishing hogs in the Midwest, will be operational by mid-2016.

The announcement took place during an event at Ruckman Farm, one of the nine Smithfield Foods Missouri hog production facilities involved in the largest livestock manure-to-energy project of its kind.

"The technology we have developed is ready to be deployed commercially in a project that makes both economic sense and environmental sense," said Rudi Roeslein, founder and President of Roeslein Alternative Energy. "This is not just about converting the manure from almost two million pigs into renewable energy. It's about taking environmental sustainability to a new level."

"This project will show how farmers can do more than produce food. We can make energy, we can reduce waste, and we can be good stewards for our most important resources – land and water," said Blake Boxley, Director of Environmental Health and Safety, Smithfield Hog Production.

Phase One, which is nearly 50 percent complete, involves installation of impermeable covers and flare systems on the 88 existing manure lagoons at Smithfield Foods hog finishing farms in Northern Missouri.

The covers reduce greenhouse gases by preventing methane from escaping to the atmosphere, keep rainfall from entering the lagoons and reduce odor.

Phase Two involves fabricating and installing technology to purify the biogas captured by the impermeable covers and developing an inter-connection to a natural gas pipeline operated by ANR, which transverses Ruckman Farm. RNG is projected to enter the pipeline in the summer of 2016.

Duke Energy in North Carolina has agreed to purchase a portion of the RNG to help meet clean energy requirements for power generation.

The hog manure from the project will produce about 2.2 billion cubic feet of pipeline quality RNG, or the equivalent of 17 million gallons of diesel fuel annually.

About 850,000 tons of CO2 equivalent methane will be prevented from reaching the atmosphere.

The project is providing $120 million in new work for Missouri supply chain, manufacturing, and construction companies and their employees.

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